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Japanese JIS Standard O-ring Size Chart

Japanese JIS Standard O-ring Size Chart

The Japanese Industrial Standard (JIS) for O-Ring dimensions follows the JIS B 2401 standard, which defines the dimensions, materials, tolerances and markings of O-Rings.The JIS B 2401 standard is divided into several sections covering O-Rings for different applications.

Dimensional specifications

The JIS B 2401 standard defines a wide range of O-Ring sizes, each with a specific number.The JIS B 2401-1 standard mainly defines O-Ring sizes for static and dynamic sealing applications, while the JIS B 2401-2 standard defines O-Ring sizes for hydraulic and pneumatic applications.

Materials

JIS standard O-rings can be manufactured using a wide range of materials, common materials include:

Nitrile rubber (NBR): oil and abrasion resistant, suitable for most hydraulic and pneumatic applications.

Fluoroelastomer (FKM): High temperature and chemical resistant, suitable for extreme environments.

Silicone rubber (VMQ): high and low temperature resistant, suitable for food and medical industries.

Ethylene propylene diene diene (EPDM): ozone and UV resistant, suitable for outdoor applications.

Hydrogenated Nitrile Butadiene Rubber (HNBR): high temperature and oil resistant, suitable for high performance applications.

Tolerances

The JIS B 2401 standard has strict regulations on the inside diameter, section diameter and tolerances of O-rings to ensure that O-rings produced by different manufacturers can be used interchangeably. Tolerances are typically within ±0.1 mm.

Marking

Each JIS B 2401 O-Ring is usually stamped with its size number, e.g. ‘JIS B 2401-1-2.4-10.0’ for an O-Ring with a cross-section diameter of 2.4 mm and an inner diameter of 10.0 mm.

Applications

JIS standard O-rings are widely used in a variety of industrial applications, including:

Hydraulic systems: for sealing hydraulic cylinders, valves and pipe connections.

Pneumatic systems: used to seal pneumatic cylinders, valves and piping connections.

Mechanical equipment: used to seal gearboxes, bearings and other mechanical parts.

Pipeline connections: for sealing pipeline joints to prevent leakage.

Installation Precautions

Cleaning: Make sure the O-ring and groove are clean and free of impurities before installation.

Lubrication: During installation, appropriate lubricants (e.g. silicone grease) can be used to reduce friction and prevent damage to the O-ring.

Avoid twisting: Avoid twisting or stretching the O-ring during installation to avoid affecting the sealing effect.

Maintenance and Replacement

Regular inspection: Regularly check the wear and tear of the O-ring, and replace it in time if it is damaged or aged.

Storage conditions: O-rings should be stored in a cool, dry environment, avoiding direct sunlight and high temperatures.

Image Dash No. CS (IN) ID (IN) OD (IN) CS (MM) ID (MM) OD (MM) Add to Cart
G250.1220.9611.2053.124.430.6
G300.1221.1571.4013.129.435.6
G350.1221.3541.5983.134.440.6
G400.1221.5511.7953.139.445.6
G450.1221.7481.9923.144.450.6
G500.1221.9452.1893.149.455.6
G550.1222.1422.3863.154.460.6
G600.1222.3392.5833.159.465.6
G650.1222.5352.7793.164.470.6
G700.1222.7322.9763.169.475.6
G750.1222.9293.1733.174.480.6
G800.1223.1263.373.179.485.6
G850.1223.3233.5673.184.490.6
G900.1223.523.7643.189.495.6
G950.1223.7173.9613.194.4100.6
G1000.1223.9134.1573.199.4105.6
G1050.1224.114.3543.1104.4110.6
G1100.1224.3074.5513.1109.4115.6
G1150.1224.5044.7483.1114.4120.6
G1200.1224.7014.9453.1119.4125.6
G1250.1224.8985.1423.1124.4130.6
G1300.1225.0945.3383.1129.4135.6
G1350.1225.2915.5353.1134.4140.6
G1400.1225.4885.7323.1139.4145.6
G1450.1225.6855.9293.1144.4150.6
G1500.2245.8786.3265.7149.3160.7
G1550.2246.0756.5235.7154.3165.7
G1600.2246.2726.725.7159.3170.7
G1650.2246.4696.9175.7164.3175.7
G1700.2246.6657.1135.7169.3180.7
G1750.2246.8627.315.7174.3185.7
G1800.2247.0597.5075.7179.3190.7
G1850.2247.2567.7045.7184.3195.7
G1900.2247.4537.9015.7189.3200.7
G1950.2247.658.0985.7194.3205.7
G2000.2247.8468.2945.7199.3210.7
G2100.2248.248.6885.7209.3220.7
G2200.2248.6349.0825.7219.3230.7
G2300.2249.0289.4765.7229.3240.7
G2400.2249.4219.8695.7239.3250.7
G2500.2249.81510.2635.7249.3260.7
G2550.22410.01210.465.7254.3265.7
G2600.22410.20910.6575.7259.3270.7
G2700.22410.60211.055.7269.3280.7
G2800.22410.99611.4445.7279.3290.7
G2900.22411.3911.8385.7289.3300.7
G3000.22411.78312.2315.7299.3310.7
G3050.22411.9812.4285.7304.3315.7
G3100.22412.17712.6255.7309.3320.7
G3150.22412.37412.8225.7314.3325.7
G3200.22412.57113.0195.7319.3330.7
G3250.22412.76813.2165.7324.3335.7
G3300.22412.96513.4135.7329.3340.7
G3350.22413.16113.6095.7334.3345.7
G3400.22413.35813.8065.7339.3350.7
G3450.22413.55514.0035.7344.3355.7
G3500.22413.75214.25.7349.3360.7
G3550.22413.94914.3975.7354.3365.7
G3600.22414.14614.5945.7359.3370.7
G3650.22414.34214.795.7364.3375.7
G3700.22414.53914.9875.7369.3380.7
G3750.22414.73615.1845.7374.3385.7
G3800.22414.93315.3815.7379.3390.7
G3850.22415.1315.5785.7384.3395.7
G3900.22415.32715.7755.7389.3400.7
G3950.22415.52415.9725.7394.3405.7
G4000.22415.7216.1685.7399.3410.7
G4050.22415.91716.3655.7404.3415.7
G4100.22416.11416.5625.7409.3420.7
G4150.22416.31116.7595.7414.3425.7
G4200.22416.50816.9565.7419.3430.7
G4250.22416.70517.1535.7424.3435.7
G4300.22416.90217.355.7429.3440.7
G4350.22417.09817.5465.7434.3445.7
G4400.22417.29517.7435.7439.3450.7
G4450.22417.49217.945.7444.3455.7
G4500.22417.68918.1375.7449.3460.7
G4550.22417.88618.3345.7454.3465.7
G4600.22418.08318.5315.7459.3470.7
G4650.22418.27918.7275.7464.3475.7
G4700.22418.47618.9245.7469.3480.7
G700.1222.7322.9763.169.475.6
G750.1222.9293.1733.174.480.6
G800.1223.1263.373.179.485.6
G850.1223.3233.5673.184.490.6
G900.1223.523.7643.189.495.6
G950.1223.7173.9613.194.4100.6
G1000.1223.9134.1573.199.4105.6
G1050.1224.114.3543.1104.4110.6
G1100.1224.3074.5513.1109.4115.6
G1150.1224.5044.7483.1114.4120.6
G1200.1224.7014.9453.1119.4125.6
G1250.1224.8985.1423.1124.4130.6
G1300.1225.0945.3383.1129.4135.6
G1350.1225.2915.5353.1134.4140.6
G1400.1225.4885.7323.1139.4145.6
G1450.1225.6855.9293.1144.4150.6
G1500.2245.8786.3265.7149.3160.7
G1550.2246.0756.5235.7154.3165.7
G1600.2246.2726.725.7159.3170.7
G1650.2246.4696.9175.7164.3175.7
G1700.2246.6657.1135.7169.3180.7
G1750.2246.8627.315.7174.3185.7
G1800.2247.0597.5075.7179.3190.7
G1850.2247.2567.7045.7184.3195.7
G1900.2247.4537.9015.7189.3200.7
G1950.2247.658.0985.7194.3205.7
G2000.2247.8468.2945.7199.3210.7
G2100.2248.248.6885.7209.3220.7
G2200.2248.6349.0825.7219.3230.7
G2300.2249.0289.4765.7229.3240.7
G2400.2249.4219.8695.7239.3250.7
G2500.2249.81510.2635.7249.3260.7
G2550.22410.01210.465.7254.3265.7
G2600.22410.20910.6575.7259.3270.7
G2700.22410.60211.055.7269.3280.7
G2800.22410.99611.4445.7279.3290.7
G2900.22411.3911.8385.7289.3300.7
G3000.22411.78312.2315.7299.3310.7
G3050.22411.9812.4285.7304.3315.7
G3100.22412.17712.6255.7309.3320.7
G3150.22412.37412.8225.7314.3325.7
G3200.22412.57113.0195.7319.3330.7
G3250.22412.76813.2165.7324.3335.7
G3300.22412.96513.4135.7329.3340.7
G3350.22413.16113.6095.7334.3345.7
G3400.22413.35813.8065.7339.3350.7
G3450.22413.55514.0035.7344.3355.7
G3500.22413.75214.25.7349.3360.7
G3550.22413.94914.3975.7354.3365.7
G3600.22414.14614.5945.7359.3370.7
G3650.22414.34214.795.7364.3375.7
G3700.22414.53914.9875.7369.3380.7
G3750.22414.73615.1845.7374.3385.7
G3800.22414.93315.3815.7379.3390.7
G3850.22415.1315.5785.7384.3395.7
G3900.22415.32715.7755.7389.3400.7
G3950.22415.52415.9725.7394.3405.7
G4000.22415.7216.1685.7399.3410.7
G4050.22415.91716.3655.7404.3415.7
G4100.22416.11416.5625.7409.3420.7
G4150.22416.31116.7595.7414.3425.7
G4200.22416.50816.9565.7419.3430.7
G4250.22416.70517.1535.7424.3435.7
G4300.22416.90217.355.7429.3440.7
G4350.22417.09817.5465.7434.3445.7
G4400.22417.29517.7435.7439.3450.7
G4450.22417.49217.945.7444.3455.7
G4500.22417.68918.1375.7449.3460.7
G4550.22417.88618.3345.7454.3465.7
G4600.22418.08318.5315.7459.3470.7
G4650.22418.27918.7275.7464.3475.7
G4700.22418.47618.9245.7469.3480.7
G4750.22418.67319.1215.7474.3485.7
G4800.22418.8719.3185.7479.3490.7
G4850.22419.06719.5155.7484.3495.7
G4900.22419.26419.7125.7489.3500.7
G4950.22419.46119.9095.7494.3505.7
G5000.22419.65720.1055.7499.3510.7
G5100.22420.05120.4995.7509.3520.7
G5200.22420.44520.8935.7519.3530.7
G5300.22420.83921.2875.7529.3540.7
G5400.22421.23221.685.7539.3550.7
G5500.22421.62622.0745.7549.3560.7
G5600.22422.0222.4685.7559.3570.7
G5700.22422.41322.8615.7569.3580.7
G5800.22422.80723.2555.7579.3590.7
G5900.22423.20123.6495.7589.3600.7
G6000.22423.59424.0425.7599.3610.7
G6050.22423.79124.2395.7604.3615.7
G8600.22433.83134.2795.7859.3870.7
G9100.22435.79936.2475.7909.3920.7
GM0050.1970.1970.5915515
GM0100.1970.3940.78851020
GM0150.1970.5910.98551525
GM0200.1970.7871.18152030
GM0250.1970.9841.37852535
GM0300.1971.1811.57553040
GM0350.1971.3781.77253545
GM0400.1971.5751.96954050
GM0450.1971.7722.16654555
GM0500.1971.9692.36355060
GM0550.1972.1652.55955565
GM0600.1972.3622.75656070
GM0650.1972.5592.95356575
GM0700.1972.7563.1557080
GM0750.1972.9533.34757585
GM0800.1973.153.54458090
GM0850.1973.3463.7458595
GM0900.1973.5433.937590100
GM0950.1973.744.134595105
GM1000.1973.9374.3315100110
GM1050.1974.1344.5285105115
GM1100.1974.3314.7255110120
GM1150.1974.5284.9225115125
GM1200.1974.7245.1185120130
GM1250.1974.9215.3155125135
GM1300.1975.1185.5125130140
GM1350.1975.3155.7095135145
GM1400.1975.5125.9065140150
GM1450.1975.7096.1035145155
GM1500.1975.9066.35150160
GM1550.1976.1026.4965155165
GM1600.1976.2996.6935160170
GM1650.1976.4966.895165175
GM1700.1976.6937.0875170180
GM1750.1976.897.2845175185
GM1800.1977.0877.4815180190
GM1850.1977.2837.6775185195
GM1900.1977.487.8745190200
GM1950.1977.6778.0715195205
GM2000.1977.8748.2685200210
GM2050.1978.0718.4655205215
GM2100.1978.2688.6625210220
GM2150.1978.4658.8595215225
GM2200.1978.6619.0555220230
GM2250.1978.8589.2525225235
GM2300.1979.0559.4495230240
GM2350.1979.2529.6465235245
GM2400.1979.4499.8435240250
GM2450.1979.64610.045245255
GM2500.1979.84310.2375250260
GM2550.19710.03910.4335255265
GM2600.19710.23610.635260270
GM2650.19710.43310.8275265275
GM2700.19710.6311.0245270280
GM2750.19710.82711.2215275285
GM2800.19711.02411.4185280290
GM2850.19711.2211.6145285295
GM2900.19711.41711.8115290300
GM2950.19711.61412.0085295305
GM3000.19711.81112.2055300310
GS1500.1225.8786.1223.1149.3155.5
GS1550.1226.0756.3193.1154.3160.5
GS1600.1226.2726.5163.1159.3165.5
GS1650.1226.4686.7123.1164.3170.5
GS1700.1226.6656.9093.1169.3175.5
GS1750.1226.8627.1063.1174.3180.5
GS1800.1227.0597.3033.1179.3185.5
GS1850.1227.2567.53.1184.3190.5
GS1900.1227.4537.6973.1189.3195.5
GS1950.1227.657.8943.1194.3200.5
GS2000.1227.8468.093.1199.3205.5
GS2050.1228.0438.2873.1204.3210.5
GS2100.1228.248.4843.1209.3215.5
GS2150.1228.4378.6813.1214.3220.5
GS2200.1228.6348.8783.1219.3225.5
GS2250.1228.8319.0753.1224.3230.5
GS2300.1229.0289.2723.1229.3235.5
GS2350.1229.2249.4683.1234.3240.5
GS2400.1229.4219.6653.1239.3245.5
GS2450.1229.6189.8623.1244.3250.5
GS2500.1229.81510.0593.1249.3255.5
GS2550.12210.01210.2563.1254.3260.5
GS2600.12210.20910.4533.1259.3265.5
GS2650.12210.40510.6493.1264.3270.5
GS2700.12210.60210.8463.1269.3275.5
GS2750.12210.79911.0433.1274.3280.5
GS2800.12210.99611.243.1279.3285.5
GS2850.12211.19311.4373.1284.3290.5
GS2900.12211.3911.6343.1289.3295.5
GS2950.12211.58711.8313.1294.3300.5
GS3000.12211.78312.0273.1299.3305.5
GS3050.12211.9812.2243.1304.3310.5
GS3100.12212.17712.4213.1309.3315.5
GS3150.12212.37412.6183.1314.3320.5
GS3200.12212.57112.8153.1319.3325.5
GS3250.12212.76813.0123.1324.3330.5
GS3300.12212.96513.2093.1329.3335.5
GS3350.12213.16113.4053.1334.3340.5
GS3400.12213.35813.6023.1339.3345.5
GS3450.12213.55513.7993.1344.3350.5
GS3500.12213.75213.9963.1349.3355.5
GS3550.12213.94914.1933.1354.3360.5
GS3600.12214.14614.393.1359.3365.5
GS3650.12214.34214.5863.1364.3370.5
GS3700.12214.53914.7833.1369.3375.5
GS3750.12214.73614.983.1374.3380.5
GS3800.12214.93315.1773.1379.3385.5
GS3850.12215.1315.3743.1384.3390.5
GS3900.12215.32715.5713.1389.3395.5
GS3950.12215.52415.7683.1394.3400.5
GS4000.12215.7215.9643.1399.3405.5
P30.0750.110.261.92.86.6
P40.0750.150.31.93.87.6
P50.0750.1890.3391.94.88.6
P60.0750.2280.3781.95.89.6
P70.0750.2680.4181.96.810.6
P80.0750.3070.4571.97.811.6
P90.0750.3460.4961.98.812.6
P100.0750.3860.5361.99.813.6
P10A0.0940.3860.5742.49.814.6
P110.0940.4250.6132.410.815.6
P11.20.0940.4330.6212.41115.8
P120.0940.4650.6532.411.816.6
P12.50.0940.4840.6722.412.317.1
P140.0940.5430.7312.413.818.6
P150.0940.5830.7712.414.819.6
P160.0940.6220.812.415.820.6
P180.0940.7010.8892.417.822.6
P200.0940.780.9682.419.824.6
P210.0940.8191.0072.420.825.6
P220.0940.8581.0462.421.826.6
P22.40.1380.871.1463.522.129.1
P22A0.1380.8541.133.521.728.7
P240.1380.9331.2093.523.730.7
P250.1380.9721.2483.524.731.7
P25.50.1380.9921.2683.525.232.2
P260.1381.0121.2883.525.732.7
P280.1381.0911.3673.527.734.7
P290.1381.131.4063.528.735.7
P29.50.1381.151.4263.529.236.2
P300.1381.1691.4453.529.736.7
P310.1381.2091.4853.530.737.7
P31.50.1381.2281.5043.531.238.2
P320.1381.2481.5243.531.738.7
P340.1381.3271.6033.533.740.7
P350.1381.3661.6423.534.741.7
P35.50.1381.3861.6623.535.242.2
P360.1381.4061.6823.535.742.7
P380.1381.4841.763.537.744.7
P390.1381.5241.83.538.745.7
P400.1381.5631.8393.539.746.7
P410.1381.6021.8783.540.747.7
P420.1381.6421.9183.541.748.7
P440.1381.721.9963.543.750.7
P450.1381.762.0363.544.751.7
P460.1381.7992.0753.545.752.7
P480.1381.8782.1543.547.754.7
P48A0.2241.8742.3225.747.659
P490.1381.9172.1933.548.755.7
P500.1381.9572.2333.549.756.7
P50A0.2241.9532.4015.749.661
P520.2242.0312.4795.751.663
P530.2242.0712.5195.752.664
P550.2242.152.5985.754.666
P560.2242.1892.6375.755.667
P580.2242.2682.7165.757.669
P600.2242.3462.7945.759.671
P620.2242.4252.8735.761.673
P630.2242.4652.9135.762.674
P650.2242.5432.9915.764.676
P670.2242.6223.075.766.678
P700.2242.743.1885.769.681
P710.2242.783.2285.770.682
P750.2242.9373.3855.774.686
P800.2243.1343.5825.779.691
P850.2243.3313.7795.784.696
P900.2243.5283.9765.789.6101
P950.2243.7244.1725.794.6106
P1000.2243.9214.3695.799.6111
P1020.22444.4485.7101.6113
P1050.2244.1184.5665.7104.6116
P1100.2244.3154.7635.7109.6121
P1120.2244.3944.8425.7111.6123
P1150.2244.5124.965.7114.6126
P1200.2244.7095.1575.7119.6131
P1250.2244.9065.3545.7124.6136
P1300.2245.1025.555.7129.6141
P1320.2245.1815.6295.7131.6143
P1350.2245.2995.7475.7134.6146
P1400.2245.4965.9445.7139.6151
P1450.2245.6936.1415.7144.6156
P1500.2245.896.3385.7149.6161
P150A0.3315.8866.5488.4149.5166.3
P1550.3316.0836.7458.4154.5171.3
P1600.3316.286.9428.4159.5176.3
P1650.3316.4767.1388.4164.5181.3
P1700.3316.6737.3358.4169.5186.3
P1750.3316.877.5328.4174.5191.3
P1800.3317.0677.7298.4179.5196.3
P1850.3317.2647.9268.4184.5201.3
P1900.3317.4618.1238.4189.5206.3
P1950.3317.6578.3198.4194.5211.3
P2000.3317.8548.5168.4199.5216.3
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If you'd like to discuss your specialty application with a product expert, please contact our CBD SEALS Team:sale@bdseals.com

O-Ring Size Measurement:

Inside Diameter (ID) Measurement:

Use calipers or an ID micrometer to measure the inside diameter of the O-ring.

Measurements should be made to ensure that the O-ring is not twisted or deformed.

Usually measure two or three different locations to ensure consistent dimensions.

Record the smallest measurement as this is usually the tightest dimension of the O-Ring during assembly.

 Cross-section diameter (CS) measurement:

Use an OD micrometer or micrometer gauge to measure the cross-section diameter of the O-ring.

Take measurements at several different locations on the O-ring, usually at four equal points along the circumference.

Record the largest measurement, as this is usually the loosest dimension of the O-ring during assembly.

 Cross-sectional shape check:

Use a projector or microscope to check the cross-sectional shape of the O-ring.

Ensure that the cross-section is round with no ovality or other distortion.

If irregularities are found in the cross-sectional shape, further inspection of the manufacturing process or material quality may be required.

Hardness test:

Use a hardness tester to measure the hardness of the O-ring, which is important for determining material properties and suitability.

Hardness tests are usually performed at several different locations on the O-Ring to ensure consistency.

 Tolerance checking:

Check the dimensional tolerances of the O-Ring according to the relevant standards (e.g. AS568).

Ensure that all measurements are within the specified tolerances.

Material and color check:

Check the material type and color of O-rings to ensure they meet requirements.

This is usually done through visual inspection and material identification testing

Related Links

British BS Standard O-ring Size Chart

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Universal Standard O-ring Size Chart

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Common Metric Standard O-ring Size Chart

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